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Uniform Density Rockwool Weighing and Forming Conveyor

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    Industrial Rockwool Production Line

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    Product Attributes Supply Ability & Additional Information
    Product Attributes

    BrandJiangsu Laitekai

    Product Description

    The rock wool weighing and forming conveyor is a critical piece of equipment in rock wool production lines for achieving precise weight control and preliminary shaping. It integrates weighing detection, feedback adjustment, and stable conveying to ensure that the rock wool blankets entering the curing oven are uniform in weight and dense in structure.

    This equipment is typically installed after the pendulum spreading machine and before the pleating and pressing machine. Its core function is to perform real-time dynamic weighing of the preformed rock wool blankets and to adjust upstream process parameters via an automated system, thereby ensuring consistent bulk density in the final product.

    Jiangsu Laite Kai Machinery Co., Ltd. specializes in manufacturing rock wool production line equipment, rock wool sandwich panel production line equipment, Glass wool production line equipment, automated control systems, and Environmental Protection Equipment.

    Workflow and Technical Highlights:

    ‌Dynamic Weight Detection‌

    Utilizing high-precision weighing bridges and speed sensors, the system collects real-time data on the weight per unit area of the blanket, with instantaneous flow accuracy reaching ±0.5%, far exceeding the industry average.

    ‌Closed-Loop Feedback Control‌

    When a weight deviation is detected, the system automatically sends instructions to the PLC to adjust the pendulum fiber distribution frequency or the screw feeder speed, achieving‌adaptive material compensation‌, eliminating the need for manual intervention, and enhancing production stability.

    Light Pressing and Shaping Design

    Equipped with adjustable upper and lower pressure rollers or a flexible mesh belt, the system applies moderate pre-compression to the cotton blanket during conveyance, preventing fiber loosening and displacement, and providing a solid foundation for subsequent pleating and compression processes.

    Modular Integration Capabilities

    ‌Seamless Integration Capabilities

    Supports seamless integration with mainstream rock wool production lines from manufacturers such as Zhongchen Intelligent and Jiangsu LightKai. Equipped with standard communication interfaces, it can be incorporated into the line’s DCS/PLC centralized control system to enable intelligent operation across the entire production line.

    ‌Data Traceability Function

    The built-in weighing instrument records the cumulative weight and instantaneous flow rate of each batch of panels. It supports the export of production reports, facilitating quality audits and process optimization.

    Uniform Density Rockwool Weighing and Forming Conveyor

     

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